How maintenance became a competitive edge at Toyota

Breakfast Conference hosted by Reynald Debaut-Henocque and Philip Marris

 

To Toyota, Maintenance is an important lever to reach ambitious productivity objectives. Renald Debaut-Henocque, ex-vice-president of Manufacturing at Toyota Motor Manufacturing France (TMMF), presented the challenges and the organisation of maintenance operations within his former factory in Onnaing, the first one to adopt a three-shift regime among all the Toyota plants. To complete Reynald's speech, Philip Marris, CEO of Marris Consulting, exposed the Bad Lean practices with regards to maintenance he encountered in his career: maintenance is often neglected and outsourced for cost reasons whereas internalised maintenance can lead to higher availability rates of machines, improvements of equipment and expertise development of maintenance technicians.

 

Recordings available in French only

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Marris Consulting is an expert in the Theory of Constraints (ToC) and Critical Chain Project Management (CCPM). As industry consultants, we are focused on helping process and manufacturing industries reach their highest levels of performance by using Constraints Management  combined with Lean and Six Sigma. We also use Critical Chain Project Management which we sometimes combine with Lean engineering to improve project performance. If you are unsure about the actions which need to be implemented to improve operational efficiency, our industrial management consultants can also conduct a performance audit. Furthermore, our experts host numerous Theory of Constraints (ToC), lean and project management training sessions throughout the year.

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About Marris Consulting

Marris Consulting is an industry consulting and training company specialized in the Theory of Constraints (ToC) and Critical Chain Project Management. We focus on improving the performance of manufacturing and process industries by using Constraints Management combined with Lean and Six Sigma. To boost project performance, we also use Critical Chain Project Management (CCPM), which we sometimes combine with Lean Engineering. Our 2-day performance audits, our performance consulting services and our project management, Lean, ToC & CCPM training by our industry consultants offer a wide range of solutions to help our clients around the world reach the highest possible levels of performance.

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