Training "Lean : keys to Good Lean and traps of Bad Lean" (in French)

All manufacturers are "already doing Lean" and in the vast majority of cases, the results are disappointing, both financially and in the actual practices of the tools and principles, i.e. the "philosophy" or Lean culture. Yet the company that « invented » Lean – Toyota Motor Company – continues to outperform its competitors all over the world. For instance, in France, the Toyota Motor Manufacturing France (TMMF) car assembly plant continues to be profitable and growing thereby demonstrating the power of « good Lean ». The purpose of this training is to enable companies who are disappointed with their Lean program to understand the reasons for its failure, and to be able to identify the keys to "good Lean" and how  to avoid the pitfalls of "bad Lean". Lean is not and should not be a fashion; the leaner a company is, the better.

To understand the key success factors of Toyota, Marris Consulting has the honour of welcoming Reynald Debaut-Henocque, ex-Senior Vice President of Manufacturing of Toyota Motor Manufacturing France to co-host this session. He has experienced first-hand the development of Toyota’s manufacturing in France since 1999. He will explain the Toyota way or “good Lean” during two thirds of this one-day session. Philip Marris will complete the picture by presenting the “bad Lean” practises that he has observed based on his over 30 years experience in over 250 companies.

The goal of this training session: to help organisations improve their performance by understanding both “good Lean” and “bad Lean” so that they can adjust, build or rebuild their Lean efforts and get closer to the results obtained by Toyota.

How to launch, continue, revive or accelerate ones Lean initiative?


DATE OF THE TRAINING

 

19th of November 2020 (fr)

TRAINING LOCATION

Tower Maine Montparnasse,
27th floor, Paris

Access map

 

TRAINERS

 Reynald Debaut-Henocque,

ex VP Manufacturing Toyota Motors Manufacturing France (TMMF) and previously Director of successively Quality, Production and Supply Chain at Toyota.

Philip Marris,
Operational performance, expert of Theory Of Constraints and Lean, Founder & CEO of Marris Consulting


REGISTER FOR THE TRAINING

(Training acitvity registered in France under n° 11 75 45692 75)



CONTENT

  • The vision and role of management
  • The 5 values of Toyota Motor Company: Challenge, Kaizen, Genchi Genbutsu, Respect, Team Work.

  • The process of product and process development (Lean Engineering). How to design products that will have good manufacturability from the start, guaranteeing the objectives of Safety, Ergonomics, Quality, Deadline, Costs?

  • Long-term partnerships with suppliers. Helping its suppliers improve their performance, costs are only a consequence.

  • The Toyota Production System (only summarized because it is assumed to be known by the participants).

  • The standards / operating methods. The obsession with the collective benchmark guaranteeing the robustness of the processes and the basis for continuous improvements.

  • Visual management and Obeyas. Easily see performance, issues, and problem-solving efforts.

  • Why is turnover growth necessary to absorb productivity and thus avoid a continuous layoff process?

 

SPEAKERS

Philip Marris


Photo Portrait de Philip Marris
Philip Marris started his journey in 1986 when he joined Creative Output and collaborated with Eliyahu Goldratt, inventor of Theory of Constraints and author of the world bestseller "The Goal". In 1994, Philip in turn wrote a book on OCD, in French, to explain how to implement the ideas of the novel "The goal".

He is recognized as an expert in Lean and generally combines Lean (in Production / Engineering / Management) with TOC.

He founded Marris Consulting, based in Paris, in 2005. Half of the company's activity is located abroad, in Europe or in the rest of the world. He is bilingual and bi-cultural French / English. Very active in the "TOC" community, he has implemented The Theory of Constraints more than 250 times in more than 30 countries. Its customers include: Air France, ArcelorMittal, Ariane Group, Embraer, GSK, Ipsen, Louis Vuitton, McDonald's, Procter & Gamble, Qiagen, Safran, Salzgitter-Mannesmann, Siemens, SKF, Thales and Zodiac Aerospace.

Reynald Debaut-Henocque

 

Reynald Debaut-Henocque is an Expert in Manufacturing organizations in their conduct and improvement process. From 1981 to 1999, he forged a career as Quality Director for equipment manufacturers, accompanying the Revolution in quality procedures for OEMs.

Its experience has been built not only with European Manufacturers but also North Americans. In 1993, he set up the Continuous improvement or progress in Europe branch of the BTR group.

In 1999, he joined the Toyota group as Quality Director and succeeded in obtaining the 1st Warranty Award when the Yaris “made in France” was launched. He broadened his Manufacturing horizon by occupying the positions of Production Director and then Supply Chain Director and participated in the success of an industrial site which rose to the challenge of producing B segment vehicles in France, more than 3 million in 20 years. As Vice-President of Production, he prepares the site to produce 3 million vehicles in 10 years.

TARGET PUBLIC?

 

Sponsors, leaders or actors of transformation projects wishing to initiate or boost their Lean deployment in their company.

It is mainly aimed at manufacturing or process industries, for both repetitive and non-repetitive productions.

Service industry environments are not addressed specifically even if Lean is of course also pertinent.


PREREQUISITS

Have a good knowledge of the tools and basic principles of Lean manufacturing which won't be detailed in this session.


CONDITIONS

  • 1 day, inter-company
  • 950€ ex-VAT, lunch included

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